[Sonic Mighty 8K] Replacing the Z-axis

The Z-axis is an essential component that enables the printer to move the building plate up and down, allowing for precise layering during the printing process. Over time, the Z-axis may become worn or damaged, leading to issues such as layer shifting or uneven prints. 

In this guide, we will guide you through important steps to replace the Z-axis of your Sonic Mighty 8K, ensuring that your printer is operating at its best and producing high-quality prints.

1. Removing the Old Z-axis

Remove the front case

• Turn off the printer and unplug it
• Remove the UV cover, resin vat, and building plate
• Loosen the 4 screws on the front case and open it

Remove the top half of the printer

• Disconnect the touch panel cable, sensor cable, LCD ribbon cable, and motor cable
• Loosen the nut that connects the earthing wire

• Loosen the 8 screws on the printer's platform and remove the top half of the printer

Remove the old Z-axis

• Turn the Z-axis clockwise to raise the T-plate to the top
• Loosen the 2 screws on the platform that is attached to the motor
• Put the top half aside for Z-axis replacement
• Turn the Z-axis clockwise to remove it from the T-plate
• Loosen the 2 screws to take out the lead screw nut (see the below pic)

• Loosen the 2 screws that secure the shock absorber

2. Installing the New Z-axis

Install the new Z-axis

• Put the new Z-axis in its position inside the printer
• Tighten the new shock absorber and secure the motor in place
• Tighten the 2 screws for the new lead screw nut
• Turn the new Z-axis counterclockwise to secure it onto the lead screw nut

Reassemble the printer

• Carefully reassemble the top half of the printer by tightening the 8 screws
• Connect the touch panel cable, sensor cable, LCD ribbon cable, and motor cable
• Tighten the nut that connects the earthing wire
• Reinstall the front case

Verify the new Z-axis functionality

• Plug in the power cord and switch on the printer
• Run Z-Axis Calibration to verify if the Z-axis works normally

Contact Support

By following the above instructions, you can easily replace the Z-axis of your Sonic Mighty 8K printer. If you find any issues, feel free to reach out to Phrozen Support or your Authorized Reseller for further assistance. When contacting Phrozen Support, kindly send some photos or videos illustrating the issue.